Can extended producer responsibility programs push food companies to use sustainable packaging?

by Ryan Nebeker

Published: 10/16/25, Last updated: 10/16/25

If you’ve ever tried to reduce the amount of plastic that you buy, you’ve probably gotten discouraged pretty quickly: These days, it seems that everything comes wrapped and padded in multiple layers of film, styrofoam and stiff plastic. Without any effective laws curbing plastic use in packaging, companies have little incentive to choose other materials. But what if that were different?

This summer, Oregon became the first state in the country to implement an extended producer responsibility program for packaging, implementing a fee on all packaging materials that’s designed to help push more sustainable and recyclable products in place of hard-to-recycle plastics laden with toxic additives. For environmental and public health advocates, the program is a big win, but as other states try to pass and implement their own legislation, business associations and the plastic industry are fighting to keep these programs ineffective and in the background.

What is extended producer responsibility?

At the moment, companies choose their packaging so that their products can reach customers in peak condition at the lowest cost and look appealing enough to sell well, making durability, weight, appearance and cost of production the main concerns. And while some companies have made sustainability part of their branding, and use easily recyclable materials in their packaging, most only think about the costs and benefits of different materials in the first portions of their product’s lifecycle. But packaging materials last for a long time after the sale and use of the product; what happens to the packaging in the second half of its lifecycle, once it’s separated from the product within? That’s a question most companies typically don’t have to consider.

As a result, plastics — which fill the need for durable, clear, lightweight and inexpensive packaging — have become the standard for many products that could be packaged in other materials like paper, metal or glass.

While that’s good news for the corporate bottom line, it’s bad news for waste-management agencies and companies, as well as for the taxpayers and households that fund them. Recycling most plastics is more difficult and expensive than recycling other materials. And that means many plastics aren’t recycled at all, leaving everyone shouldering the ever-rising environmental and public health costs of plastic pollution.

Extended producer responsibility (EPR), as the name suggests, extends the responsibility for managing discarded packaging to the people who made it, rather than transferring that onus to consumers and the rest of the planet. By imposing a fee on manufacturers that varies by material type and weight, EPR not only helps defray the costs of dealing with packaging waste, it also incentivizes manufacturers to rethink the types of packaging they use. By implementing higher fees for materials that are difficult or impossible to recycle, EPR laws can help push companies to choose easy-to-recycle options like glass, cardboard or aluminum.

Terms to Know
Extended producer responsibility
Extends the responsibility for managing discarded packaging to the people who made it, rather than transferring that onus to consumers and the rest of the planet

In most cases, those fees are collected by a producer responsibility organization (PRO), which also disperses the funds to a variety of causes, including recycling centers, public education campaigns and research into recycling techniques or sustainable packaging.

New EPR laws in the U.S.

For products that contain hazardous or hard-to-dispose-of materials (like certain paints, medical waste and electronics), limited EPR laws are already in effect in several states. But similar laws for packaging have been slower to catch on in the U.S.

Worrying about — or, in the case of EPR, paying for — what happens to packaging after a product is sold isn’t exactly an appealing proposition for companies. Many complain about the regulatory burden of registering with a PRO and calculating fees. Business associations and plastic industry lobbyists have pushed hard against EPR proposals nationwide, but public interest remains high, especially in states with strong records of environmental legislation.

So far, Washington, Maine, Oregon, Colorado, California, Maryland and Minnesota have all passed some form of EPR legislation. Legislators in a number of states, including New York, Hawaii, Illinois, Connecticut and Pennsylvania, have recently introduced EPR bills for consideration.

Passing EPR laws is only half the battle: Once approved, they have to go through a formal rulemaking process that actually builds out the specifics of each program. That’s where things tend to get difficult. While the concept behind EPR is fairly simple, actually determining who is responsible for packaging isn’t easy, and definitions of who qualifies as a packaging producer varies by state. Rulemakers also have to determine the PRO that will actually run the program. So far, California, Oregon, Colorado, Maryland and Minnesota have all designated the Circular Action Alliance as their PRO.

As of July 2025, only Oregon’s program has come into effect; it is expected to deliver between $100 and $120 million to local governments within the first two years. Colorado’s is set to begin formally in 2026.

1.9 billion pounds

The estimated reduction in plastic waste if California implements its EPR law

Although California passed its EPR legislation, SB 54, in 2022, the state’s recycling authority is still in the process of creating rules for the program after Governor Gavin Newsom forced the rulemaking process to restart in March 2025. Environmental advocates in the state say the first drafts of regulations were shelved after the plastic industry objected to them, despite extensive public comments in support of the proposed rules. Meanwhile, advocates and lawmakers warn the revised rules, now in the process of being approved, have watered down the intention of the law by expanding exemptions for producers and delaying parts of the law from being implemented.

Even watered down, the adoption of EPR in the country’s largest consumer market is projected to have a big impact on waste. CalRecycle estimates implementation of SB 54 would reduce plastic waste by 1.9 billion pounds and ultimately net the state $32 billion in averted costs. As an added bonus, companies adapting to meet California’s EPR law will be better prepared to comply with similar regulations in other states in the future.

The shortcomings of EPR programs

At the moment, EPR programs are largely focused on encouraging recyclable materials. But they don’t necessarily account for the other costs associated with packaging materials, like emissions released during production or material safety. Most plastics are made from petroleum, linking them directly to the fossil fuel industry. Even bio-based plastics, which are made from corn and other plant materials, can have high carbon footprints because they’re typically the product of emissions-intensive industrial agriculture.

Read our report The FoodPrint of PFAS

Composting could be a viable solution for some bioplastics, but there are relatively few facilities around the country that can actually process them. EPR programs could help develop better commercial composting infrastructure to ensure that compostable products aren’t just releasing methane in a landfill, but so far, they have not included them.

Existing EPR legislation also doesn’t account well for material safety. Many of the building blocks that make up plastics are carcinogenic, endocrine disruptors or otherwise toxic.

Packaging also frequently contains potentially harmful additives like phthalates, bisphenols and PFAS. These materials help grant stability, flexibility, greaseproofing and more to plastic and other materials, but they also complicate recycling: The contaminants can accumulate as materials become recycled, or even form new toxic compounds as plastics are processed for recycling.

Experts say that’s one area where EPR programs could help turn the tide. “We would like to see EPR legislation incentivize the use of safer plastics by increasing the fees on the most harmful polymers PVC and polystyrene, and materials that often contain harmful additives including phthalates, bisphenols and PFAS,” says Marty Mulvihill, chemist and co-founder of Safer Made, a venture capital fund investing in companies and technologies that reduce human exposure to harmful chemicals.

In the same vein, there’s debate over whether so-called chemical recycling should be considered a form of recycling under EPR rules. Despite its name, the process amounts to little more than incineration — chemical recycling only returns about 0.1-6 percent of the original waste stream as reusable plastic, with the rest becoming fuel that’s laden with both old plastic toxins and new ones generated in the process. Environmental and health advocates have warned that California’s latest proposed rules under SB 54 have weakened language that leaves room for chemical recycling facilities to qualify as recyclers, likely at the behest of plastic industry lobbyists.

Ultimately, these issues serve as a reminder that EPR laws alone won’t solve all the problems stemming from our overuse of plastic, and that the plastic industry will do whatever it can to avoid responsibility and regulation. However, as EPR programs begin rolling out in the U.S. (especially in large markets like California), they may prove to be an effective nudge that pushes manufacturers toward using other materials when possible rather than turning to plastic as a default.

Top photo by romaset/Adobe Stock.

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