Can sail freight tackle the large carbon footprint of food transport?
This past September, a 64-foot schooner, sails gently billowing in the breeze, wended its way down New York’s Hudson River, a snapshot of what was once the way of life on the mighty waterway. Its hold carried locally produced, small-scale artisan products, including 2,000 pounds of malted barley, which was unloaded at a private dock in Ossining, New York, and driven by electric car a mile and half away to a waiting brewery.
Then Schooner Apollonia resumed her 12-day round trip journey from Hudson, New York, to Highlands, New Jersey, via New York City. With essentially emissions-free travels, the vessel is a prime example of low-carbon transport.
Shipping by sail, known within the industry as “sail freight,” is an emerging niche method aimed at revolutionizing the conventional shipping industry. The boats are powered by wind, tides and sails — rather than the fossil fuels that power commercial cargo boats — leading its adherents to claim that it can dramatically reduce the shipping sector’s carbon footprint.
The climate impacts of cargo ships
Employing sailboats to ship food and goods is not, of course, entirely novel. The practice has been around for about 5,000 years, when the development of sail technology enabled ships to carry more cargo more easily, faster and farther. This pivotal innovation helped develop civilizations around the globe. With the rise of fossil fuels in the mid-19th century, the millennia-old method gradually fell out of favor. Gas, for example, better powered boats, allowing for quicker journeys, greater cargo capacity and more reliable propulsion in difficult wind conditions. Over the past 30 years, the shipping industry has been driven to optimize vessels, leading to economies of scale and larger ships, some carrying up to 20,000 containers. The results are staggering: Most conventional container ships are powered by Heavy Fuel Oil (HFO), essentially the sludge that remains after crude oil is refined. When burned, HFO produces dangerously high levels of emissions of greenhouse gases and toxins like sulfur dioxide, and when ships dump their spent fuel into the ocean, the HFO can spread for miles, killing and endangering marine wildlife and diminishing water quality.
Sail freight aims to be a sustainable counterargument to bulk maritime shipping, creating a chance for certain types of cargo, like shelf-stable foods and food-adjacent and agricultural products that don’t require refrigeration, to be transported in a way that does not rely on fossil fuels in the same fashion. According to Pierre Maruzzi, export director for French shipping company Grain de Sail (GDS), the journeys are faster — one modern sailboat can cross the Atlantic in 22 days from warehouse to warehouse as opposed to 80 days for conventional container ships — with quicker loading and unloading times because of the ability to dock at smaller ports that offer more flexibility and fewer delays. Advances in routing and weather forecasting have also made sailing more effective.
Not so chill: The challenges of refrigeration
Since sail freight is defined as a low-carbon method of transport, it has been a natural fit for ferrying grain and other foods and goods that don’t require refrigeration — no use of chemicals or energy needed. “Early shipping was only intended for dry cargo … with no particular temperature requirements,” writes Nicola Twilley in “Frostbite,” her book about the effects of refrigeration on people and the planet. That changed in 1901, when refrigerated holds designed for bananas were put into use. Refrigeration’s many obvious benefits aside, it comes with an environmental cost: Energy use and refrigerant leaks are responsible for 2-4 percent of global greenhouse gas emissions.
Interestingly, though companies are designing larger, more modern vessels and employing advanced sail technology, these boats do not feature refrigeration. Anémos, the world’s largest wind-powered cargo ship, was launched in August by French company TransOceanic Wind Transport (TOWT). It offers 1,000 tons of shipment space and uses a ventilation system and the temperature of the seawater to keep cargo at its necessary temperatures. TOWT does not plan to use refrigeration on its ships because it is not environmentally friendly (it also offers a label certifying a product’s clean transport).
Propelled by the urgency to fight climate change
The race is on to combat climate change. With the global economy’s dependence on shipping, low-carbon transport is a tangible option for changing practices. And it carries potential long-term impact.
“The idea for me,” says Sam Merrett, Apollonia’s co-founder, co-owner, and captain, “was, ‘is there a way to move stuff that is not just a compromise, not the lesser of two evils.’” He’s also worked with alternative fuels and feels that sailing offers substantive benefits for the future.
Since 2020, Apollonia has completed 20 voyages using wind power and tides to transport more than 200,000 pounds of freight — including cheese, hot sauce, honey, dried beans, plus barrels for distilleries — to 25 ports. Last-mile transport is often by bicycle and trailer.
Even though sail cargo currently accounts for less than 1 percent of global cargo transport, it offers opportunity for significant change. Figures vary: According to the International Maritime Organization, which has pledged to reduce emissions to net-zero by 2050, zero-carbon sail technology has the potential to reduce up to 10 percent of greenhouse gases depending on factors such as ship size. The International Transport Forum estimates up to 60 percent reduction (p. 37) using wind-propulsion technology effectively, relative to variables like operating speed.
Industry and governmental developments are helping to make zero-emission shipping “promising,” says Robert Khachatryan, CEO of Freight Right Logistics, an international freight logistics company. Maersk, the second largest ocean carrier worldwide, is investing in new sail technology. In line with the Paris Accords, an international treaty to mitigate climate change, the European Union has been spearheading requirements to decrease greenhouse gas emissions. The European Investment Bank requires a carbon footprint-offsetting plan to obtain funding; any project it finances must meet its environmental and social principles and standards. (U.S.-regulated banks do not have similar mandates.)
Many of Khachatryan’s customers want to be carbon neutral. And they’re asking carriers to be carbon neutral, too. Since buying carbon credits to offset their footprint does not contribute to a company’s bottom line, Khachatryan believes that will drive investment into sail freight. “These are obviously global conglomerates with massive infrastructure, massive amount of assets. It’s definitely an uphill battle there,” says Khachatryan — but it’s one he finds exciting.
“There’s a lot of people who, I think, would agree that the way their products are being delivered is inconsistent with the type of product they’re trying to deliver, or the type of impact they’re trying to have."
Companies, too, are recognizing the need for sustainable practices. “There’s a lot of people who, I think, would agree that the way their products are being delivered is inconsistent with the type of product they’re trying to deliver, or the type of impact they’re trying to have,” says Apollonia’s Merrett.
Clean sail transport is a selling point for companies who want to raise awareness of their sustainability efforts, agrees Maruzzi. Environmentally conscious consumers are asking questions beyond the origins of a product’s ingredients and how it is made. “People, more and more, are wondering how this product came to [them],” says Maruzzi. In fact, a survey administered by Sifted, a U.S.-based logistics company, found that 46 percent of brand loyalists “care significantly more about eco-friendly shipping practices.” And even more are willing to pay extra for them.
Similar goals, varying approaches
An intriguing aspect of sail freight is that it can be conducted in a traditional manner or a modern fashion. Holland-based Fairtransport, which pioneered low-carbon shipping in 2007, employs historic early 20th century sailboats, preferring the romanticism of retrofitting those old-fashioned vessels.
Co-founder Andreas Lackner says the endeavor, created by three friends who met on a conventional sailing ship, is guided by their traditional, environmentalist and adventurous natures. A minimalist, he laments that people are loathe to do without modern conveniences to spare the environment.
Fairtransport’s goal is emission-free transport for goods that “make life sweeter,” says Lackner, and that are not available in Europe (they’re careful not to compete with local markets). They ship port wine, olive oil, molasses and tinned fish throughout Europe, the Caribbean and South America. The partners also want to protect the ocean and its ecosystem, and to train young people in sailing skills and traditions. Their boats conduct cross-Atlantic and European coastal voyages. Funding for ship restoration comes from private investors who buy a boat share. As with Apollonia, volunteers help with refurbishing and maintenance.
Other companies, like GDS and TOWT, are building boats with contemporary designs and materials, like aluminum. GDS prides itself on offering what Maruzzi describes as “a concrete option for companies seeking an environmentally friendlier shipping approach.” The company sees a clear path to growth: A larger boat, GDS II, began service this year, increasing loading capacity nearly tenfold. A third, GDS III, will be built in 2027. GDS III represents a major shift for the sail cargo industry. At 360 feet long and capable of transporting around 200 containers, it will be the industry’s first fully sail-powered container ship.
The future of sail freight
As the fledgling industry unfolds, it will be interesting to see if there is room for both the traditional and modern approaches to coexist. Though they differ in their interpretations, they are aligned in their pursuit of zero-emission transport.
Still, it remains to be seen whether this decarbonized transport method can be meaningfully scaled. There’s an assumption, because no fuel is used, that wind-powered shipping is cheaper. But carbon-free shipping is “about three to four times as expensive as container shipping,” Lackner says. And that’s in the absence of fuel price fluctuations and with most costs being fixed, save for inflation. Because transporting huge quantities affords an economy of scale, “there’s no way to compete with [conventional shippers],” he explains.
“It’s very hard at this stage to judge where it’s going to develop,” says Rik F. van Hemmen, president of marine consulting firm Martin & Ottaway. He agrees that sail freight can’t beat superefficient container ships on purely economic terms. “But when you add in consumer appeal,” he says, “it becomes a different game.” Using zero-carbon shipping is about changing consumer perceptions, he says, likening it to people choosing to shop at a farmers’ market instead of a supermarket. He believes scaling up — horizontally, with companies operating more boats, or vertically, with larger vessels like Anémos for improved efficiency — hinges on that consumer response.
GDS’s Maruzzi offers another perspective: “Sail transportation is not a cost,” he emphasizes. “It’s an investment for the products, the future, climate, society and overall corporate social responsibility.”
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Top photo by Will Van Dorp.